Modern Tetra Pak and milk carton recycling relies on advanced physical-mechanical separation technologies to fully recover paper fibers, plastic, and aluminum from poly-coated cartons. These composite materials are difficult to recycle without specialized systems, which mechanically break down the structure and separate each layer for reuse, significantly reducing waste and improving resource recovery.
Industrial shredders—available in single-shaft or double-shaft designs—are commonly used for the initial size reduction of cartons. Shredded materials are then processed in a paper-plastic-aluminum recycling line that uses hydropulping and mechanical separation to isolate paper fibers from the PE and aluminum layers. Once separated, the paper fiber is recycled into pulp-based products, while the PE-Al mixture can be reused for plastic-aluminum composite applications.
Modern Tetra Pak and Milk Carton Recycling Machine
The Poly-Coated Paper Milk Carton Recycling Machine integrates all separation stages into a continuous, automated system. Materials enter through a feeding conveyor and are processed by a horizontal paper-plastic separator, where the fibers are detached from the PE-Al layer. The mixture then moves through a pulp-slag separator to remove impurities and recover high-quality paper fibers. The pulp is further processed by a dewatering machine and filter press to produce high-dryness pulp cakes ready for reuse. Simultaneously, plastic and aluminum flakes are washed, separated, and discharged as clean recyclable materials. Equipped with dual water pumps and PLC control, the system maintains stable operation, high separation accuracy, and consistent output. Optional dual-shaft shredders improve upstream efficiency for heavily compacted or contaminated cartons.
This complete physical-mechanical recycling solution ensures efficient material recovery, reduced waste footprint, and high-quality end products suitable for paper mills and plastic-aluminum processing industries. For more machine information, or to schedule a factory visit (in-person or virtual), feel free to contact our sales team.
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