Recycling Solution Details

This solar PV panel recycling plant adopts advanced physical recycling technology, aiming at efficient and environmentally friendly treatment of used solar PV panels and realizing resource recycling.

Final Products

The solar panel recycling production line can separate a variety of valuable materials:
J-Box can be reused after separation, some of its parts and metals can be reused;
Aluminum Frame can be used in the construction and automobile manufacturing industries after separation and melting;
Glass can be made into new glass products after separation;
and other Metal components can be extracted and remelted in the furnace, which can be used in the field of electronics and electrical appliances;
Silicon Powder can be used to produce new battery wafers or semiconductor materials after purification;
Plastic can be used to make new plastic products after classification, realizing efficient recycling of resources.

Technical Parameters

Model	HN-SP-1500
Motor Power	315KW
Capacity	1500-2000kg/h
Dimension L/W/H(m)	36*8*5
Weight	11 Ton

Solar Panel Structure Brief Introduction

Solar Panel Structure: Aluminium Frame–Tempered Glass—Encapsulant- EVA—Solar cells—Encapsulant – EVA—Back Sheet—Junction Box
We can Recycle Metal( Copper, Silver etc), Silicon, Plastic and Glass from the Whole Process.

Solar PV Panel Recycling Technology

The rest of the components in a solar panel consist of good quality alass, aluminium frames, polymers.silicon, copper and silver paste (used for the printed conductors on each cell), all of which (up to 95%), canin principle be successfully recycled.

Solar PV Panel Recycling Workflow

The recycling line consists of the following key steps and equipment:
Firstly, in the pre-processing stage, the J-Box Separator is used to separate the junction boxes on the solar PV panels,
the Al frame Separator dismantles and separates the aluminum frames of the PV panels,
and the Rubber edge removal machine removes the rubber sealing edges of the PV panels,
and the Glass Separator removes the rubber sealing edges of the PV panels.
The Glass Separator separates the glass panels of the PV panels from the internal components in preparation for subsequent disassembly.

Then, in the crushing and grinding stage, the Belt Conveyor conveys the pre-processed PV panel materials to the Double-shaft Shredder, which shreds the PV panel materials into strips of about 50mm in length and 10-20mm in width, and the Blades Cutting Crusher further processes the shredded materials into 1-1.5cm pieces.
Blades cutting Crusher further processes the shredded material into 1- 1.5cm sized pieces, and Grinding machine grinds the crushed material into 15-20 mesh uniform powder for subsequent separation.
Finally, in the separation and collection stage, Airflow vibration separator utilizes airflow and vibration to separate copper from other materials in the powder, and Electrostatic separator utilizes the principle of electrostatic electricity to screen out the residual metal from non-metallic materials to improve the metal recovery rate. dust collector collects the dust generated during the recycling process.
Dust collector collects dust generated during the recycling process to reduce environmental pollution and safeguard the working environment. The recycling plant realizes efficient recycling of waste solar PV panels through a series of physical treatment means.

Recycling Workflow Overview

The process begins with the dismantling of the PV panels, which gradually passes through crushing, grinding and separation, ultimately recovering valuable materials such as copper and metals. Meanwhile, the use of dust collectors effectively controls dust pollution and reflects an environmentally friendly concept. The key features of this recycling plant are highly efficient physical recycling technology, multi-stage crushing and grinding to ensure adequate separation of materials, airflow and electrostatic separation technology to improve metal recovery rate, and a perfect dust collection system to reduce environmental pollution. The establishment of this recycling plant helps to solve the environmental problems of waste solar PV panels and realizes resource recycling, which is in line with the concept of sustainable development.