Lithium-Ion Battery Mechanical Recycling Equipment

Our lithium-ion battery mechanical recycling equipment is designed specifically for battery recycling and can recover high-purity black materials from a variety of battery types, including electric vehicle lithium-ion batteries, 18650 cylindrical batteries, smartphone batteries, and other consumer and industrial batteries.The system is compatible with pouch (soft-pack) batteries, cylindrical batteries, and prismatic batteries, as well as separated positive and negative electrode plates, ensuring stable performance even with mixed input materials.

The recycling process produces multiple valuable outputs, such as black mass, copper granules, aluminum granules, steel shells, plastics, and separator materials. Output composition may vary depending on battery type, but consistently high black mass quality is maintained. High-purity black mass is a key indicator of lithium battery recycling performance and a crucial factor for customers to rapidly achieve downstream profitability.

This advanced 2026 lithium-ion battery recycling solution integrates an electrically heated carbonization furnace, reducing energy consumption by approximately 50% compared to natural gas systems, while offering faster response and more precise temperature control. A high-speed ultra-fine pulverizer significantly improves material liberation, ensuring that active materials are efficiently detached from copper and aluminum foils. The aerodynamic black mass screening system enables high-precision classification through adjustable airflow, while the fully automated copper–aluminum separation system delivers stable, high-purity output. Lower-purity materials are automatically recirculated for re-sorting, ensuring optimal overall recovery efficiency.

The system delivers over 98% purity for copper and aluminum, with a liberation rate above 98%. Nitrogen or argon blanketing in critical units displaces oxygen to prevent fires. Our line features automatic nitrogen purging and 24/7 monitoring for safe, stable operation.

Designed to meet modern occupational health standards, the production line operates at noise levels below 80 dB and runs in a sealed, automated configuration. As the global black mass market is projected to reach approximately USD 18 billion by 2026, with strong growth driven by EV adoption, investing in high-quality mechanical recycling technology has become a strategic priority.

Backed by professional engineering expertise and attentive service, we provide customized lithium-ion battery recycling solutions tailored to different battery types, capacities, and regulatory requirements. Contact our sales team today to discuss your specific project, request detailed machine information, or schedule an on-site or virtual factory visit. Take the next step toward advanced, profitable battery recycling—get in touch now.

Contact our engineering team for technical advice, ROI analysis, or a factory visit. Upgrade your recycling line to secure premium markets and maximize profits in 2026 and beyond.

👉 Contact Tel: +86 199 0388 6476
👉 Contact Email: hnhonest.zack@gmail.com