Lead-Acid Battery Recycling Machine & Complete Lead Recovery Solution

The rapid growth of automotive, industrial, and energy-storage markets has led to increasing demand for efficient lead-acid battery recycling technology. A typical spent battery contains about 60% lead, 7% plastic, and sulfuric acid, all of which can be recovered and reused. Our Lead-Acid Battery Recycling Machine and Lead-Acid Battery Recycling Plant provide a safe, automated, and high-yield method for processing these materials while meeting modern environmental requirements.

Our process begins with a fully automated lead-acid battery dismantling machine, designed to replace hazardous manual cutting. The system handles most automotive and industrial batteries up to 250Ah, safely separating lead plates, plastic casings, and electrolyte. For plants requiring higher capacity, a battery crushing and separation line is available, ensuring clean separation of lead paste, PP/PE plastics, lead grids, and acid. This automated approach increases throughput, reduces labor requirements, and ensures consistent material purity.

Recovered lead components are transferred to an advanced lead smelting furnace system, consisting of a main furnace, cooling chamber, pulse dust collector, and desulfurization tower. Operating at approximately 1400°C, the system converts mixed lead materials into crude lead, which is then refined to 99.9% purity or processed into lead alloys. Efficient fuel consumption, stable output, and strong emission control technology ensure reliable performance and regulatory compliance, while plastic casings are washed, crushed, and pelletized for reuse.

To support safe and sustainable operation, the plant includes an acid neutralization unit for treating sulfuric acid, as well as dust and flue-gas filtration to minimize environmental impact. Only two operators are required for the full production line, and total power demand remains low, making the system cost-effective for both new and expanding recycling businesses. The equipment is built with corrosion-resistant materials to ensure long-term stability when handling acid and lead-based components.

As a professional lead-acid battery recycling machine manufacturer, we offer complete turnkey solutions—from plant design and installation to operator training and technical support. Whether processing automotive batteries, e-bike batteries, UPS batteries, or industrial lead-acid batteries, our equipment delivers high recovery rates, stable operation, and strong profitability. For detailed specifications or pricing of our Lead-Acid Battery Recycling Plant, contact our team to receive a customized proposal.

👉 Contact Tel: +86 199 0388 6476
👉 Contact Email: hnhonest.zack@gmail.com